Step-by-Step Guide to Installing an Electric Tailgate Upgrade

Step-by-Step Guide to Installing an Electric Tailgate Upgrade

Upgrading to an electric tailgate is one of the most practical ways to modernise your vehicle. Whether you drive a ute or SUV, a power tailgate retrofit adds convenience, safety, and a premium feel.

But how do you actually install one?

At Auto Retrofit , we’ve created this step-by-step electric tailgate installation guide to help Australian drivers understand the process—whether you’re going DIY or considering professional installation.


⚠ Before You Start

Installing an electric tailgate is moderately complex and involves electrical work.

You’ll Need:

  • Basic mechanical tools (spanners, screwdrivers)
  • Trim removal tools
  • Routing tools (or similar cable guides)
  • Electrical knowledge (basic to intermediate)
  • 2–4+ hours of time

👉 If you’re unsure at any step, it’s best to contact a professional installer.


Step 1: Check Vehicle Compatibility

Before purchasing or installing, confirm your vehicle supports an electric tailgate kit.

Key Checks:

  • Tailgate structure and mounting points
  • Electrical system compatibility
  • Available space for motorised struts

👉 At AR Australia, we provide a vehicle compatibility list to make this easy.


Step 2: Disconnect the Battery

Safety first.

Always disconnect your vehicle’s battery before starting to avoid:

  • Electrical shorts
  • Accidental airbag triggers
  • Damage to onboard systems

Step 3: Remove Interior Tailgate Panels

Carefully remove the interior trim of your tailgate.

Tips:

  • Use trim tools to avoid scratches
  • Keep clips and screws organised
  • Take photos for reassembly

This step exposes the internal structure for installing components.


Step 4: Install the Electric Struts

Replace your existing gas struts with motorised electric struts.

Important:

  • Ensure correct left/right placement
  • Secure mounting points tightly
  • Avoid twisting or misalignment

These struts are the core of your electric tailgate system.


Step 5: Mount the Control Module

Install the control unit inside the tailgate or rear panel area.

This Module Controls:

  • Opening/closing motion
  • Sensor input
  • Remote/key signal

Make sure it is:

  • Securely mounted
  • Protected from moisture
  • Properly connected

Step 6: Route the Wiring Harness

This is the most technical part.

You’ll Need to:

  • Run cables from tailgate to vehicle body
  • Use factory wiring channels where possible
  • Avoid pinching or bending wires

👉 Clean wiring = reliable performance


Step 7: Connect to Power & Vehicle System

Connect the system to:

  • Vehicle battery
  • Ground point
  • Central locking system (if required)

Important:

Incorrect wiring can:

  • Damage electronics
  • Cause malfunction
  • Void warranty

Step 8: Install Control Buttons & Sensors

Depending on your kit, install:

  • Tailgate open/close button
  • Dashboard switch
  • Optional foot sensor (hands-free access)

Position them for easy access and usability.


Step 9: Reassemble Panels

Once everything is installed:

  • Refit interior panels
  • Secure all clips and screws
  • Ensure no loose wiring

Step 10: Test & Calibrate the System

Reconnect the battery and test the system.

Check:

  • Smooth opening/closing
  • Proper height adjustment
  • Anti-pinch safety function
  • Remote/key operation

Most systems allow you to set tailgate height memory—perfect for garages.


Common Mistakes to Avoid

❌ Incorrect Wiring

Can damage your vehicle’s electronics

❌ Poor Alignment

Leads to uneven lifting or motor strain

❌ Skipping Calibration

Reduces performance and safety

❌ Rushing the Install

Take your time—precision matters


DIY vs Professional Installation

While this guide makes installation possible, it’s not always the best option.

DIY:

  • Lower cost
  • Higher risk

Professional Installation:

  • Higher upfront cost
  • Guaranteed performance & safety

👉 Many Australian drivers choose professional installation for peace of mind.


Why Choose Auto Retrofit 

Premium Electric Tailgate Kits

Designed for seamless integration

✔ Installation Support

DIY guidance or professional help available

✔ Built for Australian Conditions

Durable and reliable systems

✔ Expert Advice

We help you choose the right setup


Installing an electric tailgate upgrade is absolutely achievable—but it requires patience, precision, and some technical skill.

If done right, it transforms your vehicle into a smarter, more convenient machine.

If done wrong—it can lead to costly issues.